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Aseptic Weld-In Sight Glass Assembly for Sterile Process Lines

LUMISTAR Aseptic Weld-In Sight Glass Assemblies are designed for visual process monitoring in sterile pipelines, bioreactors and hygienic process vessels. Featuring a metal-fused glass disc, a threaded retaining nut and a weld-in nozzle, the assembly provides a compact viewing solution for compatible aseptic installations. Available in multiple nominal sizes and material configurations to suit specific pressure, temperature and process requirements.

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Technical data

Aseptic Weld-In Sight Glass Assembly for Sterile Process Lines

The LUMISTAR Aseptic Screw-In Sight Glass Fitting is designed for visual process monitoring in sterile pipelines, bioreactors, pharmaceutical equipment and hygienic process vessels. Featuring a metal-fused sight glass disc housed in a stainless steel fitting, it provides a compact observation window for applications where process visibility and hygienic installation are important.

The assembly consists of a slotted cover nut, metal-fused sight glass, sealing elements and a weld-in nozzle. The nozzle is welded into the vessel or pipeline wall, while the threaded cover nut secures the viewing assembly in place. This design allows the sight glass to be installed and serviced as part of a compatible process connection.

The sight glass uses borosilicate glass fused directly to a metal ring, forming an integrated glass-to-metal structure. The fusion process creates a compressive stress structure within the glass, helping improve resistance to mechanical stress and thermal shock compared with conventional loose glass discs when properly selected for the operating conditions.

Designed similarly to DIN 11864-1 aseptic pipe fittings, this sight glass assembly is intended for compatible sterile process installations. Its compact construction supports visual inspection of product flow and process conditions in closed systems. The connection dimensions and sealing arrangement should be checked against the required fitting standard before installation.

The fitting is available in nominal sizes from DN40 to DN100 in the referenced design. Approximate pressure ratings vary by size, with reference values of 25 bar for DN40 and DN50, 16 bar for DN65 and DN80, and 10 bar for DN100. These values are configuration-specific and must be verified against the final assembly specification.

Aseptic Weld-In Sight Glass Assembly — Technical Data

Aseptic Weld-In Sight Glass Assembly
ParameterSpecification
Product NameAseptic Weld-In Sight Glass Assembly
Product TypeScrew-In Sight Glass Fitting
Glass ConstructionMetal-Fused Sight Glass Disc
Glass MaterialBorosilicate Glass
Design ReferenceSimilar to DIN 11864-1
InstallationWeld-In Nozzle with Threaded Cover Nut
Nominal SizesDN40 / DN50 / DN65 / DN80 / DN100
Fitting MaterialStainless Steel; confirm grade when ordering
Sealing MaterialSelected O-ring and gasket materials, subject to configuration
Pressure RatingApprox. 10–25 bar, depending on nominal size
Operating TemperatureConfiguration-dependent; confirm for the complete assembly
Lighting CompatibilityAvailable with selected compatible luminaires
CustomizationMaterial and configuration review available
Typical ApplicationsPharmaceutical, Biotechnology, Food and Beverage, Sterile Process Systems

Aseptic Weld-In Sight Glass Assembly -Drawing

Reference Dimensions

ParameterDN40DN50DN65DN80DN100
Fitting D7892112127148
Fitting d341537085104
Viewing Diameter d2834374755
O-Ring Size40 × 552 × 568 × 583 × 5102 × 5
Total Thickness s1415202025
Thickness g11011121215
Approx. Pressure2525161610

KEY FEATURES

Aseptic Process Design

Designed for compatible sterile pipelines and hygienic process equipment.

Metal-Fused Glass Disc

Integrated glass-to-metal construction for industrial process observation.

Weld-In Installation

Weld-in nozzle with a threaded cover nut for secure assembly.

Multiple Nominal Sizes

Reference configurations available from DN40 to DN100.

Size-Dependent Pressure Ratings

Different pressure ratings according to nominal size and configuration.

Lighting Integration Options

Compatible with selected sight glass luminaires and mounting adapters.

Custom Manufacturing Service

We provide tailor-made solutions according to drawings or technical requirements.

TYPICAL APPLICATIONS

FAQ

A: It is a process observation assembly designed for compatible sterile and hygienic installations. It typically consists of a metal-fused sight glass, a retaining nut, sealing elements and a weld-in nozzle.

A:The referenced design is similar to DIN 11864-1. Actual compatibility depends on the connection dimensions and assembly specification, so please confirm the required standard before ordering.

 


A: The referenced configuration covers DN40, DN50, DN65, DN80 and DN100. Please contact us to confirm the sizes available for your required material and design.


A: The approximate pressure rating varies by nominal size, from 10 bar to 25 bar in the referenced design. The permissible pressure must be verified for the complete assembly and actual operating conditions.

A: The allowable temperature depends on the glass, metal materials, sealing elements and assembly design. Please provide your required operating temperature and cleaning or sterilisation conditions for technical evaluation.

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